Repair and Test of the Amiga 500: the never ending story! # 2

We rebuild the corroded tracks of the printed circuit board and solder the socket of the Paula CSG 8364R7 audio chip: here is the second video of the never-ending story of the Repair and Test of the Amiga 500 that I purchased last year.

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In previous video, I told you about the purchase of this unfortunate Amiga 500 with several accessories. Then, I bought a second power supply, tested and working, but it was not enough to start the computer. We took apart, piece by piece, the whole Amiga 500 and understood what the damage was: some corroded tracks on the printed circuit!

We had unsoldered the socket of the Paula chip, also corroded, using the desoldering station ZD-8915. In the first video of this series, I also showed you step by step how to unsolder a socket, or an integrated circuit, using the desoldering iron.

Amiga 500 repair and test desoldering desoldering station socket ZD-8915 ZD8915

Amiga 500: reconstruction of corroded PCB tracks

We continue the repair from where we left it. We rebuild the corroded tracks and mount the new plinth. Then, let's test the Amiga 500 and see if it starts!

To reconstruct the corroded tracks of the printed circuit board, we recover thin copper wire from a speaker wire.

Use thin copper wire to rebuild the corroded PCB tracks

With this thin wire, we can reconstruct the tracks, passing them in the same position as the original copper. We begin to scratch the solder from the printed circuit, along the interrupted tracks. The solder protects the copper tracks and we have to remove a part of it in order to solder the new copper wire and rebuild the missing parts of the tracks.

To know where the corroded tracks passed, you can use a photo downloaded from the internet. This photo will allow us to reconstruct the tracks with their original route.

The first track we rebuild is the one on the left. It must start from this pad, it must pass through the Paula CSG 8364R7 integrated circuit pin and it must reach the part of the track that we discovered from the solder.

Amiga 500 PCB chip Paula CSG 8364R7 track path reconstruction 1

We weld the copper wire, in order to reconstruct the original track of the PCB.

Amiga 500 PCB chip Paula CSG 8364R7 track 1 track reconstruction with copper wire

We can now try with the tester: electrical continuity must be found in the path of the reconstructed track (also considering the lower layer of the PCB) and there must be no short circuits with the adjacent tracks and pitches.

Amiga 500 PCB test with continuity tester on both sides of the printed circuit board

And here is the first track rebuilt! We proceed to reconstruct the other corroded tracks. We remove the solder where we will have to solder the copper wire.

Amiga 500 PCB chip Paula CSG 8364R7 track track 1 rebuilt solder

These tracks are more complicated, because the copper from the corroded pad has become unsolderable. We have to vacuum it with the ZD-8915 desoldering station. Along with the station, there are also very thin files, which we can use to clean the hole from oxide residues. It is only necessary to clean the hole, without scratching the metallization of the hole, which allows electrical continuity between the layers of the printed circuit.

Well, the pitches are now open and we can rebuild the tracks.

Amiga 500 PCB chip Paula CSG 8364R7 BUS track path reconstruction 2

We use two copper wires, because the track is corroded on both sides of the pitch. Starting from the pitch, we rebuild the track. First we weld the copper wire on the underside of the printed circuit, then we reconstruct the shape of the track. After applying a little flux to facilitate soldering, we can proceed to tin the copper.

If you plug the hole in a foot of the hoof, don't worry! You can always free it using the tin sucking pump or the desoldering iron.

I use a tin sucking pump and a soldering iron to open a closed sealed pad

The second track is also rebuilt and we can test with the tester that there is indeed electrical continuity. We test the continuity between the two layers and also that there are no short circuits between adjacent tracks.

We cut the excess copper from the lower layer and proceed to rebuild the third damaged track of the Amiga 500.

To rebuild the third track, we proceed as for the second: we start from the pitch that we have freed and reconstruct the shape of the track on both sides. Then we can weld.

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Amiga 500 PCB chip Paula CSG 8364R7 data path reconstruction path track track 3

Finally, here are the three reconstructed tracks!

Amiga 500 PCB chip Paula CSG 8364R7 data path reconstruction of printed circuit tracks tracks

We proceed to clean the treated area with a little alcohol and a toothbrush. We also use a thin screwdriver to remove the toughest flux encrustations. During this operation, you must be gentle, so as not to further scratch the printed circuit board. We shorten the copper surplus from the lower layer of the printed circuit e… let's test everything again with the tester!

Amiga 500: solder the new socket of the Paula CSG 8364R7 chip

We can now solder the new Paula chip socket. Unfortunately I have not found a 48 pin socket. In this case, we use two 24-pin ones, mounted one behind the other.

48-pin DIL socket two 24-pin sockets in a row

We position the two sockets following the correct orientation, indicated by the silk screen printing of the printed circuit board.

Amiga 500 PCB positioning socket 48 poles printed circuit 24, reference notch

We apply a little flux to facilitate welding. We initially solder only two pins per socket, at opposite corners. Then, we straighten the sockets, so as to keep them nice and tight on the printed circuit. Finally, we can proceed to solder all the feet of the socket.

Amiga 500 PCB solder socket 48 poles printed circuit 24

After soldering, we clean the printed circuit of flux residues. We use alcohol, a toothbrush and a thin screwdriver for the most stubborn residues. You have to be gentle so as not to scratch the printed circuit board.

Amiga 500 clean circuit board alcohol toothbrush screwdriver flux residue

Finally, we reapply the Paula CSG 8364R7 chip on the new socket. Be careful to orient it in the correct direction, indicated by the notch on the body of the integrated circuit.

Amiga 500 PCB chip Paula CSG 8364R7 insertion into 48 pin socket, correct direction towards correct reference notch

Amiga 500 test

The time has come ... we can test the Amiga 500 and see if it starts or if there is anything else to repair.

For now, let's not refit the printed circuit inside the plastic case. Let's try it like this, open. We connect the power connector and the Commodore Amiga 520 video modulator. Fortunately, the Amiga 500 test gave a positive result! After a while, the computer started!

Amiga 500 repair and test, Amiga Work bench V1.3 works

We can connect the keyboard and the floppy disk drive.

Amiga 500 connect keyboard floppy disk drive test loading games, Amiga Work bench V1.3

Let's try loading a floppy…

Amiga 500 connect keyboard floppy disk drive test loading games does not work, Amiga Work bench V1.3

Unfortunately the noise of the drive is not reassuring. Games don't load. Obviously... there is also to fix the drive. The issue of the drive worries me less, as I wanted to replace it with a gotek to load programs and games via USB pen drive.

Keep it going…

Well, guys! We rebuilt the three corroded tracks of the printed circuit and did two more tests of the Amiga 500: I'm happy that the motherboard is playing, even if we haven't been able to load a game yet!

I begin to tell you that I bought a spare motherboard for the Amiga 500, also to compare the results of the tests I will do. I also purchased the DiagROM: a diagnostic for the Amiga, which will allow me to find out if the motherboard we have just repaired is working at 100%.

Amiga 500 DiagROM tastiera floppy disk drive test prova

Then, I ordered the Gotek to replace the floppy disk drive. There will be surprises!

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